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Re: [TowerTalk] Wireman W2DU Current Type Balun

To: "towertalk@contesting.com" <towertalk@contesting.com>, Jim Brown <jim@audiosystemsgroup.com>
Subject: Re: [TowerTalk] Wireman W2DU Current Type Balun
From: Richard Smith <n6kt1@sbcglobal.net>
Date: Tue, 27 Dec 2022 00:53:01 +0000 (UTC)
List-post: <mailto:towertalk@contesting.com>
 I can see that my initial request included far too few details. Thanks for the 
many good responses.
The responses were very helpful for me. I'll try to refine my request. 
1) Approximately 5000 ohms choking resistance at 10 Meters.2) A design that can 
easily handle 1500 Watts into a 2.5:1 max SWR load.
In preparation for my next contest effort, I already have about 30 tasks on my 
Task List. I was hoping that a suitable commercially made choke balun would be 
available so that I would not have to design and build them. 
From the responses to my initial request, it looks like no one on TowerTalk can 
share any first-hand experience with the Wireman W2DU choke balun. 
Also, the Balun Designs 1115t (which I have purchased in the past) does not 
have good performance at 10 Meters.
It seems that I should investigate the commercial offerings, asking:
How many beads or cores?Physical size of the beads or cores?Are they Mix 31 or 
43?What type of coax or wire is used internally?What is the Rs of the choke at 
10 Meters?
Does that sound about right?
TNX and 73, Rich, N6KT
    On Sunday, December 25, 2022 at 12:00:57 PM PST, Jim Brown 
<jim@audiosystemsgroup.com> wrote:  
 
 On 12/25/2022 8:15 AM, Lux, Jim wrote:
> The material datasheet claims 20% uncertainty in the properties 
> (although I don't know if that is "run to run" or "piece to piece within 
> a run") - They're sintered from a powder, and having just looked a a 
> bunch of micrographs of gas line filters made using a similar process, i 
> was surprised how much variation there is in that process, within a batch.

I accumulated a stock of 100 or so cores purchased from different 
vendors over almost 15 years. They included one that was a 
pre-production sample from 2004-5. As part of my process, I 
characterized all of those cores by measuring the "same" winding on each 
of them, and tabulating complex data at selected frequencies. Cores were 
generally not labeled by purchase date, except for group of recently 
purchased cores.

After completing work on the Cookbook, I decided to try to evaluate 
Steve's recommendations for chokes on #52 material, and purchased 40 of 
those cores, buying 10 from four industrial vendors over about 8 weeks. 
I repeated the characterization process, selected four cores at limits, 
wound and measured chokes based on Steve's designs for single core and 
two core chokes. I could not repeat any of Steve's recommendations with 
those "limits" cores.

73, Jim K9YC
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