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Re: [TowerTalk] turnbuckle safety wires

To: towertalk@contesting.com
Subject: Re: [TowerTalk] turnbuckle safety wires
From: Wes Stewart <wes_n7ws@triconet.org>
Date: Sat, 23 Sep 2017 17:12:17 -0700
List-post: <mailto:towertalk@contesting.com>
I had a Cushcraft 80-meter vertical once that broke exactly in half and folded over on itself.  I had guyed it about 2/3 of the way up and apparently caused a resonance that fractured it at one of the swaged joints.  I had noticed some vibration in the mast but ignored it, thinking that the guys would keep it up.  In retrospect, they probably exacerbated the problem.  The uniform, non-tapered diameter probably didn't help either.

The power line people use Stockbridge dampers to reduce wind-induced flutter in their lines and guys.  I saw lots them installed on the guys for what was then the tallest man-made structure on the planet, the 2063' tall tower for KVLY TV.

Wind or vortex shedding is another technique used on some structures. https://en.wikipedia.org/wiki/Vortex_shedding. ; (Note the mention of Heard Isl.) Just today I again visited the site of a TopGolf driving range where I've been watching them install a plethora of heroic tubular masts holding up a huge net.  I'm guessing they are at least six feet in diameter at the base and well over 100' tall.  Since the last visit I notice they've installed a helical wrap up the masts.  When you start looking for this stuff it's everywhere.  The old-time radio antenna on my 1998 PU and the stubby antenna on the back of my newer car both have helical wraps.

Wes  N7WS





On 9/23/2017 6:24 AM, Bob Shohet, KQ2M wrote:
There is another potential factor that I have not seen anyone mention specifically, that of 
“resonance”.  The interplay of wind speed (constant or intermittent) and 
direction, wind vortices around the tower guy and turnbuckle, turnbuckle friction, guy 
weight, guy length and guy tension, also contribute to whether or not some form of resonance 
may or may not be in play for a given guy and turnbuckle.  This can introduce vibrations into 
the turnbuckle which can facilitate additional movement (turning) and fatigue, just as 
resonance has been known to destroy element tips, bridges, etc.

Movement from resonance can potentially explain “head-scratching” phenomena 
related to turnbuckle movement and loosening of untethered turnbuckles, especially when only 
one specific turnbuckle seems to be affected.

The bottom line is that as humans, we often unwittingly discount the very phenomena that can 
cause a problem and potential catastrophic failure simply because we can not see physically 
see the factors at work that are impacting a future weak point in an installation. Which is 
all the more reason to take simple steps to protect against them when we can; “just in 
case”.    :-)

73

Bob  KQ2M



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