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Re: Topband: Insulator problems

To: Greg - ZL3IX <zl3ix@inet.net.nz>, Topband Reflector <topband@contesting.com>
Subject: Re: Topband: Insulator problems
From: Bill Wichers <billw@waveform.net>
Date: Mon, 16 Dec 2013 19:06:09 +0000
List-post: <topband@contesting.com">mailto:topband@contesting.com>
Delrin is a trademark for acetal. Acetal is the generic name so you'll have a 
lot better time finding acetal most likely.

My recommendation is to get the *black* acetal as it will hold up much better 
in UV outdoors. It machines easily, but it's a lot harder (and stronger) than 
nylon. Acetal can be comparable to some mild metals in terms of strength so 
it's great for bearings and clamps where you need a non-conductive material.

Also, someone mentioned using polycarbonate (lexan). There's been a lot of 
interest in that material since QST ran an article about it a while ago but 
it's not always the best material to use for everything, and it's not the only 
machinable plastic. If you do use it outdoors you should try to find a 
UV-stabilized variant. For most other plastics just try to get them in black 
since the black pigment commonly used will also generally provide improved UV 
resistance to the material. 

My personal recommendation for most outdoor insulators that will be subjected 
to any amount of mechanical stress/strain is to use black acetal. It's readily 
available in sheet and rod stock, and the rod is a good starting point for most 
insulators. You can find small pieces on ebay or you can get it from most 
commercial plastic supply houses.

Teflon, BTW, is probably not a good choice since it is not very durable 
mechanically.

  -Bill


> -----Original Message-----
> From: Topband [mailto:topband-bounces@contesting.com] On Behalf Of
> Greg - ZL3IX
> Sent: Saturday, December 14, 2013 12:10 PM
> To: Topband Reflector
> Subject: Re: Topband: Insulator problems
> 
> Many thanks to everyone who commented on the above.  The consensus is
> that nylon is a particularly bad choice of insulator for high field 
> environments,
> even on Topband.  Tomorrow I will be looking for an alternative that is
> available here in ZL.  I think Delrin will be the choice, if available.
> 
> 73, Greg ZL3IX
> _________________
> Topband Reflector Archives - http://www.contesting.com/_topband
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