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Re: [Amps] 3.5 kV 2A REGULATED Power Supply: Schematic ?

To: amps@contesting.com
Subject: Re: [Amps] 3.5 kV 2A REGULATED Power Supply: Schematic ?
From: "Ian White, G3SEK" <G3SEK@ifwtech.co.uk>
Reply-to: "Ian White, G3SEK" <g3sek@ifwtech.co.uk>
Date: Mon, 29 Dec 2003 17:27:39 +0000
List-post: <mailto:amps@contesting.com>
R. Measures wrote:

**  Ian -- For AB2, yes, but for AB1, control grid V-stability matters
not since there is no grid current.

Yes it does matter, because you cannot guarantee that grid current will always be exactly zero.


Even if you use speech processing or ALC, the transient response of filters and ALC systems means that occasional spikes of excess drive cannot be totally eliminated. This situation is real life, and the grid bias supply must be able to handle it.

Also, some tetrodes show significant reverse grid current at lower drive levels. If the bias supply can't handle this situation too, there will be an unwanted shift in operating point.

A grid bias supply whose output voltage changes with even a small trace of grid current will allow - correction, will *cause* - serious IMD.



To achieve such good voltage regulation, you need a transformer with
very low winding resistances. Voltage doubling is not a good idea for
high-current supplies, because it *always* has worse regulation than a
full-wave bridge unless the winding resistances are extremely - no, make
that extraordinarily - low.

** Transformer secondary-winding resistance is inherently low with a FWD becaise only half as many secondary turns are required for the same output potential -- which means fewer layers of paper insulation are needed for the secondary. Less paper means that more space is available for copper. The result is a transformer that provides the same potential as a FWB configuration transformer but is more efficient because it has less copper loss. Also, the FWD configuration has the benefit of ripple cancellation since, as one half of the filter is charging, the other half is discharging in the opposite direction.

That isn't really how it works, for several reasons.


1. The situation you describe is only true for the relatively short time while capacitors are being charged. All the rest of the time, the caps are discharging.

2. In the doubler, the voltage across half the capacitor stack is going down while the other one goes up. In the bridge (or biphase with a CT secondary) the whole capacitor stack gets charged.

3. Even in a so-called "full wave " doubler, each half of the capacitor stack is only charged on alternate cycles. With a 60Hz supply, each half is discharging for almost a whole cycle (16.7ms) before it receives another boost. In a full wave bridge or biphase circuit the whole capacitor stack is recharged every half-cycle (8.35ms).

A good situation to compare the two configurations is where you have a transformer with two identical secondaries (or two identical transformers) and you use the same two capacitors connected in series. You have the option to connect both secondaries in parallel and voltage-double, or both in series and use a bridge. In that situation, the bridge *always* gives better regulation.

The other side of the argument, as Rich points out, is that a transformer for bridge use requires more insulation and is generally more expensive.

I won't deny that voltage doublers are good value, and can be made to give adequate performance - especially in high-V / low I applications. But let's not kid ourselves that the voltage regulation is better than bridge or biphase. In any fair comparison, it's always worse.


Later:
25 - 30mA will often be OK, but it won't prevent runaway in all possible
cases. Some tubes - or pairs of tubes - will generate larger negative
screen currents than that.

** Wow. Ian must be uing some humungous tetrodes. Perhaps these are the ones that have a chain hoist loop on top because handles simply wouldn't do?

Quite the opposite - it's the small tetrodes like the 4CX250B/R, 4CX350A and 4CX400A that seem to be the worst. Also, some are notably worse than others, especially after they have already suffered some overheating of the screen.

For all of those tubes, Svetlana recommend a screen current sinking capability of 15mA per tube, so 25mA might not be enough to guarantee to keep a pair of tubes out of runaway. Other manufacturers are less specific, but that recommendation is probably a good design value for other makes also.

With larger tubes, negative screen current seems to become less important, relative to the normal positive current.



--
73 from Ian G3SEK         'In Practice' columnist for RadCom (RSGB)
                           Editor, 'The VHF/UHF DX Book'
http://www.ifwtech.co.uk/g3sek
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