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[TowerTalk] Coax joint weather sealing

To: towertalk@contesting.com
Subject: [TowerTalk] Coax joint weather sealing
From: Martin Sole <hs0zed@gmail.com>
Date: Tue, 28 May 2019 20:03:14 +0300
List-post: <mailto:towertalk@contesting.com>
Thought I would ask here to see if I can get some ideas for system upgrades.

Disclaimer: I am involved in a project professionally though I take a lot of this into my amateur radio activities and I'm sure others do likewise.

So I have been tasked to provide actual measured data from a lot of feeders where they terminate to antenna tails. Feeders are typically 30-120m runs of AVA5-50, 6-50 and 7-50. Terminations are all DIN7-16 typically to FSJ4-50.

Every outside connector has been sealed and for the most part there has been no moisture ingress or other failure in more than 90% of the feeders tested. One or two had a nice drip drip but I don't necessarily attribute it to the particular joint sealing.

My pain, and really it is a pain is the evil goo that resides with a joint. I believe the joints have been sealed with a 'traditional' method involving some thick butyl rubber compound directly on the connectors followed by a PVC tape over wrap. The local conditions see typically 30-50 degrees C daytime temperatures and the joints were made maybe 7 years ago.

In removing the PVC tape I am confronted by a sticky gooey oozing evil mess that sticks to everything and renders working on the joint a positive nightmare. There are no known gloves that can be used as the adhesive qualities of the evil goo pull even the most tightly stretched powdered gloves from fingers in a second.

I can't believe this is still being done and I'm sure there are better ways. For years I have wrapped connectors first in a couple of layers of plumbers PTFE thread sealing tape so that once the over wraps have been removed the PTFE tape comes away freely and leaves a nice clean connector joint.

Times Microwave has a youtube video showing some other methods. I've used cold shrink and its great, but pricey. The silicone tape and the crush together boots look like a winner as well.

https://www.youtube.com/watch?v=QHM5RkXD1is

Are there other good ways to make a decent weatherproof seal to a coax joint without having to encounter the black goo in a few years time? What's your favourite sealing method?

73
Martin, HS0ZED


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