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Re: [TowerTalk] Proper torque settings for G-2800 rotator mast clamp bol

To: "towertalk@contesting.com" <towertalk@contesting.com>
Subject: Re: [TowerTalk] Proper torque settings for G-2800 rotator mast clamp bolts?
From: Grant Saviers <grants2@pacbell.net>
Date: Sat, 24 Dec 2022 16:33:31 -0800
List-post: <mailto:towertalk@contesting.com>
I believe from using 3 Yaesu rotators, the 2800 bolt torque limit is more about the yield strength of the die cast clamps than the bolt strength. A torque wrench will measure what "1/2 to 1 turn" really means.

The bolt heads will be marked so that will reveal the bolt strength and the permitted maximum torque can be looked up. Since everything yields a bit, it is best to tighten in a pattern and repeat it 3 times. After a day or two is even better but that is another tower climb.

Grant KZ1W

On 12/24/2022 11:50, Alan Higbie wrote:
As the result of an extremely high wind event, I will soon be going up the 
tower to loosen the G-2800 mast clamps, realign the mast and then re-tighten 
the M8 x 70 bolts.

The Yaesu G-2800 manual says:

“Caution: Do not over-tighten the nuts on the mast clamps.
They should be tightened until the spring washer becomes flat, then tightened further 
by 1/2 to one turn maximum.”

I am still using the original hardware supplied with the G-2800.

These spring washers have been in service for 5 years - so their springy-ness 
may not be the best indicator for torque.

I believe that torque settings depend upon the grade of hardware being used: e.g. 8.8, 
9.8, 10.9 or 12.9 - but I don’t know the grade of the stock hardware.

What its the proper torque setting for these M8 x 70 bolts?

73,

~ Alan Higbie K0AV

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