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Re: [TowerTalk] Cadwelding to Rohn 45G and 55G

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Subject: Re: [TowerTalk] Cadwelding to Rohn 45G and 55G
From: "Perry K4PWO" <k4pwo@comcast.net>
Date: Fri, 12 Feb 2016 14:21:24 -0600
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Copper direct to a galvanized surface isn't best practice... you need an
"isolation" metal like bronze or stainless steel between them.  Cadweld
serves that purpose and gives you a mechanically solid bound as well.  If
you use the proper Cadweld you will not have a concern with "blowing" a hole
in the leg.

In a message dated 2/12/2016 1:39:10 P.M. Central Standard Time,
lwloen@gmail.com writes:

I am in  the process of putting in two new towers on my property (yes, I  am
blessed).

I'm a little nervous about Cadwelding to the  legs.  I suppose you'll all
tell me it has been done dozens of times,  but I have visions of blowing a
hole through one of the legs near the  bottom of my tower.

The alternative, I suppose, is to get a set of  quality ground clamps, clamp
it maybe three times (I assume this would help  the impedance a bit) and the
inspect it over time.

I also plan to  have an extensive "ground ring" around the tower.  On my
current  crankup, I cadwelded to all three "legs" except it was easy to
Cadweld to a  nice thick base and not to the tower, proper.  Effectively
required,  in fact.  So, I Cadwelded to stuff that wasn't a big  deal,
structurally.  Here it would be.

1.  Do I Cadweld  anyway?  How to be sure the tower leg isn't weakened?

2.  Do  I do it to a single leg or all three?  I could "feed" my ground ring
from a single leg, I suppose.

This is all in excess of what  Rohn shows, which is a single, clamped line
from the tower, but I've always  taken it for granted the smart thing to do
is have a more extensive  network.  I plan on three rods, connected as a
ring, and then copper  "lines" out from each of them to another rod, a total
of six in all.   That's all easy and been done (by me) before.  Question is,
what's the  best way to connect to the tower itself?  I have the "buried
tower  section" type of base.  We will be pouring concrete late next  week.
So, I have about a month to plan and execute my ground  system.


Larry  WO7R
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