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Re: [TowerTalk] ROHN TOWER BOLTS UPDATE

To: towertalk@contesting.com
Subject: Re: [TowerTalk] ROHN TOWER BOLTS UPDATE
From: "Roger (K8RI) on TT" <K8RI-on-TowerTalk@tm.net>
Date: Thu, 08 May 2014 14:39:46 -0400
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
On 5/8/2014 12:53 PM, Drax Felton wrote:
Why even need one bolt?  Just during assembly?    Once the tower is guyed the 
downward weight holds it together.  When is there an upward force to seperate 
the sections?

Put one together without bolts and you will fins that the tower gets shorter and shorter and shorter.

There is a lot of load on the lower joints, Then you have the vertical load and the down component of the guy tension. On a windy day the downwind leg gets considerably more load. With no bolts, the joint rocks at the legs, slowly swedging the two sections together, The inside gets smaller and the outside gets larger. If you've ever taken a tower apart where the bolts were not tight enough, you find the bolt holes enlarged considerably and the joints are loose.

Over guying a tower can easily bell out the lower joints. I've taken 100' plus 25Gs that required a jack to get them apart. A hydraulic jack and two heavy boards. The tower sections between the bolts had belled out. It's only a couple inches, but the holes were egg shaped and the tower legs were noticeably larger.

I always drove the taper pins into the small hole. although it often took both large and small to get the bolts to fitI'd get the bolts to fit properly in the small holes, insert the bolts and drive the pins in the larger holes till those bolts fit. Yoy can go large to small, or small to large, but there's usually enough galvanizing to require all holes to be enlarges with the taper pins. ROHN is very specific about not drilling them out, ot screwing the bolts in.

As for two bolts, quite possibly it's to prevent rocking. Although slight, with only one bolt per leg there is much less resistance to rocking and enlarging the bolt holes than two. Once the enlarging starts, it just accelerates and gets worse. Just a guess, but the little 20G did have only one bolt hole. Sll heavier had 2, or a flange.

I would expect the small hole for alignment as the sd tend to enlarge the hole much more than the large bolt.

73

Roger (K8RI)


Sent from my iPhone

On May 8, 2014, at 12:20 PM, Tom Nicholson <Gunsrus1942@Comcast.net> wrote:

Jim's thoughts are the same as mine. Has anyone here purchased new tower sections 
& if so, what size hardware did it come with? I suspect that the larger hole is 
for alignment.

Tom W1ALZ




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