| I remember a friend had a Rohn HDBX-48 foot tower many years ago, and 
he went to have it re-galvanized.  ( I think that the bottom part of a 
Hy-Gain Hy-Tower is the same kind of tower).  Anyway, when he was done, 
all he had was a pile of scrap metal.  It turns out that the tower was 
steel, but the rivets that held everything together were aluminum.  And 
when they dipped the tower sections in the HOT galvanizing metal, the 
aluminum rivets melted, and the tower fell apart.  You might want to 
check this out before you send your tower off to be galvanized. 
 
 73,
Jeff, K3DUA 
 
 On Dec 19, 2004, at 12:40 AM, Jim Lux wrote:
 
 
 Unless you have much, much more time than money, start calling 
"galvanizing"in the yellow pages.  Some galvanizing places only take nice clean 
stuff,
 but others will take beat on, rusty stuff and sandblast/wirebrush/hot 
tank
 it before galvanizing.  It's surprisingly reasonable (unless your time 
is
 truly free... the folks they hire to do this unpleasant tedious work 
are at
 minimum wage or thereabouts).  Most places will also pick up and 
deliver for
 a nominal (few tens of $) fee (unless you're hundreds of miles away).
 Galvanizers charge by the weight of what they are galvanizing (not the 
price
 of the zinc, or anything that would make sense...nope.. they just hang 
the
 widget from a scale and drop it into the tank...)
 
 Expect to spend some time calling around.. there IS a difference 
between
 places, and they all have their specialties..  Some have a limited 
length
 tank, and can't dip something like a 40 foot I-beam, and others can.
 
 By the way, the whole process is one of those "furnaces of hell" sort 
of
 things.  Quite impressive if you've never seen a huge pit full of 
molten
 metal.
 
 Jim, W6RMK.
 
 
 ----- Original Message -----
From: "Van Fair" <giw@bellsouth.net>
To: <towertalk@contesting.com>
Sent: Saturday, December 18, 2004 7:48 PM
Subject: [TowerTalk] Rusty tower 
 I am ready to start the project of restoring an old Hy Gain  HyTower. 
It has
 a number of surface rust spots on about 30% of the galvanized surface.
 Anyone have experience in removing the rust and know a better way than 
the
 Steel brush. Any suggestions on what to paint it with all over once 
the rust
 is gone. Thanks for your help.    Van W4GIW
 
 
 _______________________________________________
 
 See: http://www.mscomputer.com  for "Self Supporting Towers", 
"Wireless Weather Stations", and lot's more.  Call Toll Free, 
1-800-333-9041 with any questions and ask for Sherman, W2FLA.
 
 
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 _______________________________________________
 
 See: http://www.mscomputer.com  for "Self Supporting Towers", "Wireless Weather Stations", and lot's more.  Call Toll Free, 1-800-333-9041 with any questions and ask for Sherman, W2FLA.
 
 
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