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Re: Topband: Radial Plate Designs

To: Topband@contesting.com
Subject: Re: Topband: Radial Plate Designs
From: "Gary Smith" <Gary@ka1j.com>
Reply-to: Gary@ka1j.com
Date: Wed, 04 Feb 2015 13:57:27 -0500
List-post: <topband@contesting.com">mailto:topband@contesting.com>
I've never seen the dual hole lugs but they certainly would stop the 
attachments from moving. I like the idea. 

I made my own radial plate from a 18" x 18" x 3/16" SS plate with a 
square hole cut in the center for a butternut to be placed. I have 20 
1/4" holes cut in per side. I used SS bolts, split ring "keepers" on 
each side of the plate, washers & nuts. I used Penatrox on both sides 
of the plate & inbetwixt all connections. For solder to the radials I 
used non-lead plumbing solder and assembled this 4 or 5 years ago. It 
rests on a bog on a salt water marsh, one that was under salt water 
thanks to Hurricane Sandy (My Ameritron RCS-8V used to select which 
antenna wire to use was just barely above the water and spared 
damage).

This fall I went down to check the connections and remove the debris 
that accumulates on the plate, it was totally covered by dirt and 
organic material. In these rather harsh conditions I can say there 
was no visible oxidation whatsoever on the solder, had I used lead, 
it would have been significant. The 60 or so 130' radials were firmly 
attached albeit several nuts did turn a bit as I tightened them down. 
The Penetrox was still obviously present and the only sign of damage 
was oxidation to the exposed copper braids at the end of all coax 
leading to the 5 different antenna. I replaced the coax and all is 
good for another year. How I get my wires over the trees you can see 
at the bottom of my QRZ page.

In summary; 

- In Salt Marsh/Salt water conditions SS plate is ideal as long as 
the hardware also is SS. 

- Leadless plumbing solder is an excellent choice for durability and 
secure attachment to the radials. 

- Not sure if the use of split ring "keepers" are necessary but due 
to the slipperiness of the Penatrox I decided to use them to gain a 
better purchase while tightening the bolts. Essentially, the 
connections have remained secure for the last 4-5 years.

73,

Gary KA1J

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