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Re: Topband: Homebrew capacitors

To: <topband@contesting.com>
Subject: Re: Topband: Homebrew capacitors
From: "Tom W8JI" <w8ji@w8ji.com>
Reply-to: Tom W8JI <w8ji@w8ji.com>
Date: Tue, 1 Oct 2013 12:10:06 -0400
List-post: <topband@contesting.com">mailto:topband@contesting.com>
This post is worth reading and saving for homebrewers. Not nearly enough of us understand capacitors this well.


KK1L noted that there must be either an overlap or a gap in the sleeve
that wraps the inner tube. A gap would create a "hot spot" where the
breakdown voltage would be reduced, while an overlap could cause the
inner tube to bind. This could be avoided if one could obtain
dielectric tubing of the required dimensions or if one could "weld"
the dielectric to seal the gap. I don't anticipate having a problem
with the possibility of a small gap in my application, but two
possible solutions to this condition come to mind.

First, one could wrap the dielectric material twice around the inner
conducting tube. While there would still be a gap, it would not be
entirely an air gap, which would increase the breakdown voltage. Of
course, one would also get 1/2 the capacitance per unit length, since
the dielectric would be twice as thick - unless material half the
original thickness could be obtained.

Second, one could cut a slot down the length of the outer tube and
center the gap in the dielectric material in the slot. In this way,
the potential at the gap would be reduced according to the width of
the slot. Here, again, the capacitance per unit length would be
reduced, but less so than in the first solution.

Other issues are any sharp points or edges in conductors will greatly reduce breakdown voltage. This is often an operating time issue, because years of cornoa will slowly eat away the dielectric. This is why some "capacitor" stubs, even though apparently very conservative, will fail over time. I've seen 50kV insulation fail at 5 kV just from having cornoa from a sharp edge.
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