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Re: [Amps] Holes vs. screen for chassis ventilation?

To: <TexasRF@aol.com>, <dan@andlev.com>, <amps@contesting.com>
Subject: Re: [Amps] Holes vs. screen for chassis ventilation?
From: "Sam Carpenter" <sam@owenscommunication.com>
Date: Wed, 6 Oct 2010 09:05:23 -0400
List-post: <amps@contesting.com">mailto:amps@contesting.com>
Not Every Commercial amp uses perforated holes. I had a large Henry Rack
Mount amp built for me on 220mHz and it had screen above the tube (3cx800a7)
on the exhaust. Screen looked like about .2" spacing. You could have dropped
a BB down through but not a pea. I had a repeater with the antenna 1000" up
a broadcast tower and this amp was for that. It was in a whole building full
of video equipment and sensitive rx'ers for feed. I did not splat anything
with it even running a kw in the same room. Of course, this is just one case
and I could have been lucky. N9FUT

-----Original Message-----
From: amps-bounces@contesting.com [mailto:amps-bounces@contesting.com] On
Behalf Of TexasRF@aol.com
Sent: Wednesday, October 06, 2010 8:46 AM
To: dan@andlev.com; amps@contesting.com
Subject: Re: [Amps] Holes vs. screen for chassis ventilation?

Hi Dan, there are a couple of data points on this:
 
1> the old Bill Orr Radio Handbook has a chart showing rf attenuation vs  
hole size in the section dealing with rfi and shielding  considerations.
 
2> every commercial amplifier I have ever seen uses perforated holes for  
ventilation; not screen. Any rf leakage is apparently very small or we would

have heard of problems.
 
A side note, the input air supply opening also needs screening as rf  can 
leak out at that point as well.
 
I once purchased a homebrew 432MHz amplifier that had no screen or shield  
on the cooling air exhaust right above the tube anode. The exhaust hole was

about three inches diameter. There was so much rf leaking out that the 
shack  computer shut down. When I asked the seller about the problem he told
me 
he had  operated like that for years with no problems. Sounds like a good 
way to become  an SK way to soon!
 
Yes, I did put a piece of perforated aluminum over the exhaust  immediately.
 
73,
Gerald K5GW
 
 
 
 
 
 
In a message dated 10/5/2010 10:25:13 P.M. Central Daylight Time,  
dan@andlev.com writes:

Am  building an HF amp, and will need several large (~3" diameter)
openings in  the chassis for ventilation.  I would like the chassis to
be as RF  tight as is reasonably possible, so trying to figure out the
best strategy  for shielding the openings.

The two obvious options are to use a  pattern of (small, say 1/4")
holes, or to cut a big hole and then cover it  with (presumably)
aluminum window screen mesh or similar.

I've  searched for answers, but all I found was some general stuff that
suggested  that smaller holes were better, and to keep holes under
lambda/30 if  possible.  My guess is that fine grid aluminum mesh (as
in window  mesh) would do better than holes - but since I am having
Protocase build my  chassis, patterns of small holes are actually
easier for me to implement  (since they can cut those, but I have to
deal with the screen  myself).

Anyone have either a) answers or b) pointers to good  sources?

Thanks!

***dan
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