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[AMPS] 8877 rectifier board considerations

To: <amps@contesting.com>
Subject: [AMPS] 8877 rectifier board considerations
From: 2@vc.net (2)
Date: Mon, 19 Nov 2001 14:56:02 -0800
>
>
>> Hi Rich,
>> 
>> 
>> //  We sell 1n5408, 1000piv, 200A peak, 3A avg. diodes for 17-cents each 
>> or $14.40 per hundred. .  .  When mounted on perfboard, the junctions run 
>> cooler than epoxy-potted diode-blocks because cooling air has better 
>> access.
>> 
>> ::Price is right, for sure; although the JTX1N5554 NOS surplus mil-spec
>> devices, which are more modern design and have about 1/10th the reverse
>> leakage current of 1N5408's (due to junction design, which is epitaxial
>> vs. double diffused), are also around $.17/ea or so.  I buy them for that
>> price from Apex.  They're factory-sealed in serialized containers,
>> although as with any "old stock," one is never totally sure of
>> availability!
>> 
>> Re the cooling issue, though: As you know, axial lead rectifiers are
>> cooled via conduction, via their leads.  Cooling the diode "bodies" does
>> essentially nothing, the thermal resistance from junction to air is
>> extremely high.  The thermal resistance from junction to lead, however, is
>> very low.  The leads must be cooled.  Flowing air across the leads isn't
>> an effective way to cool diodes because the leads have such little surface
>> area (.040" diameter, typically), and if the leads are "short," this
>> situation is even worse -- now, there's essentially _no_ surface area.
>> 
>> So, the modules are actually very well cooled because they are die
>> cast in a thermoset (thermally conductive) epoxy compound ...

So what is the avg current rating of the same 1n5408/3A diodes when they 
are potted by  K2AW?  I have used potted diodes and - with the requisite 
heatsink - they were larger than the low-tech perfboard version.

cheers, Steve.  

-  R. L. Measures, 805.386.3734,AG6K, www.vcnet.com/measures.  
end


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