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Re: [VHFcontesting] 4 X 18 Feedline and routing comments

To: Dave Vondrasek <n5ito@davidv.net>, vhfcontesting@contesting.com
Subject: Re: [VHFcontesting] 4 X 18 Feedline and routing comments
From: Robert Cumming <w2bzy@cfl.rr.com>
Date: Sat, 03 Sep 2005 14:29:40 -0400
List-post: <mailto:vhfcontesting@contesting.com>
Dave

I am now proceeding with the installation or a "Free"  US Tower 
TMM541 tower for my KT34 tribander, M2 6M7JHV and a pair of 2M-5WL's 
on a 20' Mast.

Like you I have been considering mounting and feedline problems for 
the new tower.  My feedlines are somewhat more Modest.  The existing 
Rohn 25 next to the new one currently has the KT34 (with M@ updates 
and the 6M7JHV feed by 9913 for 6M and RG213 for HF and another run 
of 213 for a G4RV wire.

The New runs will be 7/8" LDF 5-50 for 2M and 6M one run of RG 213 
will be used for the Tribander and the other for the G5RV.  The 9913 
fromm the existing tower will feed a 6M M2 HO loop for omni use and 
other runs of either 213 or Andrews superflex installed in the 3" 
conduit as space allows.

My runs are about 100' from the shack to the base of the tower and 
will terminate in a 10"x12"x5" Weatherproof Steel Box.  That said 
here in Central Florida's Lightning capital of North America, My 
installation differs in that instead of Type-N feed through bulkhead 
connectors I used Gas tube Lightning arresters through the wall of 
the weatherproof box.  After looking at Polyphasers and discounting 
for price and power level issues I settled on AES SPN and SPU units 
(see http://www.aesham.com/display_pages/aesspu.shtml ) I also 
replaced the inner painted steel mounting plate with a copper sheet 
and lined the sides of the box with copper sheet  before drilling the 
5/8" holes for the lightning protectors.  The inner plate, side 
plates are all bonded with copper straps.
For the Rotator cable and  2M PreAmp power and switching relay lines 
a PolyPhaser 8 wire unit was installed in the box.

Cables to the shack will be routed into the box through a 3" PVC 
conduit through a hold cut inn the bottom of the weatherproof box and 
a 3" PVC Threaded bushing.  The Switching Relay and PreAmp for 2M 
will be mounted in the Box on the copper Back Plate for 
grounding.  The box will be mounted to the Tower's Slab and bonded to 
the tower's ground rods with copper straps.  The tower grounds are 2 
- 32' ground rods and one 20' length of 1/2' cooper tubing washed in 
all bonded by 1/2" copper tubing in a ring around the tower's base ( 
did I mention the Orlando Florida ares is the lightning capital of 
North America?).  One of the 32 ' ground rods is on the existing 
tower which will be taken down when antennas are moved to the new tower.

The feedlines are being moved underground  for lightning reasons. The 
3" conduit will run underground from the tower base to the house and 
about 8' up the side of the house in under the eves of the house 
through the pool screen enclosure as lightning doesn't like to go up 
after coming down the tower .  Phasing lines for the 2M beams to the 
M2 2 port power divider are LMR 400 and runs down the tower are 9913F 
for all the runs around the rotator.  I had considered Andrews 1/2" 
SuperFlex but thought the repeated flexing of the feedline by the 
Prosistel PST 2051rotor's 500 degree range of rotation would cause 
the feedline to fail.

I have digital pictures of the box and will send to your e-mail off list.

Like you my project is in the "Starting to look like more then a pile 
of parts here now" phase.

VRY 73
Bob Cumming
W2BZY
QRV 160m-9Cm + 3Cm
from EL98hr




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