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Re: [TowerTalk] Can type 31 cores be cut in half ?

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Can type 31 cores be cut in half ?
From: Patrick Greenlee <patrick_g@windstream.net>
Date: Tue, 5 Jul 2016 10:56:06 -0500
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
A tile saw with diamond blade and water flow on the cut such as tile installers use is available in different styles inexpensively from Harbor Freight.

Patrick        NJ5G


On 7/5/2016 8:58 AM, Grant Saviers wrote:
Yes it is possible with a diamond saw in a surface grinder. However, it is very messy and and the dust/slurry is very abrasive so the grinder owner may say "no way". We machined a lot of ferrite many years ago for recording heads and pretty quickly the grinders were trashed.

You need very flat and smooth mating surfaces (see a big clamp on) as this mating changes the magnetic properties of the core by inserting an air gap. Obvious it can be made to work since #31 clamp ons are very effective if kept tightly closed. A tungsten carbide blade will cut ferrite in your bandsaw but I think the cut will be so rough as to be useless. A diamond blade in a cut off saw may work if it last long enough without water cooling.

I think you need a bigger NEMA enclosure as any of these techniques will cost a lot more with probably poor results.

Grant KZ1W

On 7/5/2016 6:05 AM, Jim Thomson wrote:
I have a one off application where I want to get 1-2 additional 2.4 inch OD cores onto coax, but dont want to take the existing CMC assy all apart. The big clamp on is aprx 1.5 inches long..and is too long for this application. It’s a tight squeeze inside the nema box, and coax is already silver soldered at both ends to both connectors. Dual silver braids have been separated at each end of the RG-393 coax, and bonded to 7-16 Dins.

Can a type 31 2.4 inch OD core be cut clean in half....like in a bandsaw ? I have a vertical bandsaw with a metal cutting blade in... with 3 x speeds, 80-120-200 feet per minute. The idea here was..IF a core can be cut in half, to place the 2 x halves back around the coax turns... and then either glue em back together..or perhaps use a ty-rap around the circumference.

If cores cant be cut, I will have to disassemble the entire assy, and start from scratch, which Id
rather not have to do, pita.

Jim   VE7RF
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