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[TowerTalk] APP issues

To: towertalk@contesting.com
Subject: [TowerTalk] APP issues
From: Howard Hoyt <hhoyt@mebtel.net>
Date: Mon, 17 Nov 2014 15:38:52 -0500
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Hi all,

I too use APPs for 12V amateur equipment, however I do have reservations about them and some work-arounds:

1) Retention force: When assembled in a pair, the retention force is not high enough for all uses, lateral forces on the plug are translated by flexibility of the housing into a rotational moment at the center of the mated pair, encouraging dismating. Indeed pushing cables around behind my K3 I have inadvertently unplugged the DC input.
Anderson makes a locking device:
(http://www.andersonpower.com/files.php?file=02628.pdf)
Powerwerks also makes a retention clip:
(http://www.powerwerx.com/powerpole-accessories/powerpole-retention-clips.html)
Both of these are very inexpensive, but manufacturers of devices with APPs must leave the part of the mated pair with the roll-pin hole outside the rig, and not have installed a roll pin for the locking device to be used.

2) Accidental reverse polarity engagement. The most common arrangement for amateur use is a black/red pair side-by-side. If you are fumbling around behind a rig with the plug out of sight, there is the possibility of accidentally plugging the plug one module over, i.e. just the red plug engages the black jack with the black plug hanging in the air. If this plug is coming from your power supply which also has other cables powering associated equipment, you have just created a short circuit through the ground circuit of the rig, then through interconnecting cables to other equipment, potentially burning PCB traces or causing other damage. This problem argues for recessing the APPs far enough inside a rig panel so that they can only mate correctly. Of course then the retainer is unusable.

All of this being said, in general the retention force and reliability of a 15/30/45 pair assemblies is adequate for non-critical use, and they are in wide use here and elsewhere. They have exceptionally low contact resistance and small size for their contact rating and price. These kinds of considerations will affect your choice of a connector when manufacturing a supply: we had considered them for our PAE-Kx33 Power Supply, but decided on the more direct to KX3 route of a DC Power Plug which, while having higher contact resistance, is more generic to QRP rigs and also eliminated these issues. Of course then we had to offer an adapter for those who needed APP compatibility!

Cheers & 73,

Howie - WA4PSC
http://www.proaudioeng.com

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