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Re: [Amps] Alpha Seventy HV Meter Readings

To: Amps group <amps@contesting.com>
Subject: Re: [Amps] Alpha Seventy HV Meter Readings
From: Bill Turner <dezrat@outlook.com>
Date: Fri, 20 Jan 2017 09:57:17 +0000
List-post: <amps@contesting.com">mailto:amps@contesting.com>
That still doesn't explain the original error. 

I see two possibilities:

1. Alpha designed it wrong in the first place.
or
2/ Some component changed value.

So, which was it? Or was it something else?

73, Bill W6WRT


------------ ORIGINAL MESSAGE ------------(may be snipped)

On Thu, 19 Jan 2017 20:55:32 -0500, W9AC wrote:

>I must be the only person who didn’t know the Fluke DMM can source exactly 1 
>mA.  If I read the manual in the past, it probably didn’t register.  Not sure 
>if the internal source is regulated as the battery ages.  Time to review the 
>manual.  Anyway, that method works great.  
>
>My favorite "grab 'n go" DMM is a Fluke 8060A from the mid-1980s.  I have 
>three of them; two are still new on the shelf in the original boxes. It's not 
>auto-ranging, so it doesn’t slow me down when taking multiple measurements.  I 
>prefer to range it myself.  The 8060A's lowest DC resistance range is 200 
>ohms.  In that position, the Modutec meter reads 34 ohms versus my manual 
>method that shows 32 ohms.  Because of various mechanical limitations, the 
>Fluke is probably more believable.  In the 200-ohm range and with the leads 
>applied to the meter terminals, it reads...almost full scale as Jim pointed 
>out!   BTW, it's only the in the lowest resistance range that the 8060A 
>sources 1 mA. 
>
>To Bill's question, the 1% metal film resistors all measure on the high end of 
>tolerance.  1% of 1-meg is 10K ea. for a total of 50K, but that still doesn’t 
>come close to the 500K required change.  With the Fluke DMM applied, it does 
>not reach full scale and is off by about half the discrepancy amount.  If the 
>Fluke is sourcing very close to 1 mA, then the meter may be contributing to 
>the error.  I would like to believe it except that an identical Modutec meter 
>reads the same error.  But I have to believe it because the math doesn’t make 
>sense otherwise.  The meter's internal resistance of 32 ohms in parallel with 
>the 15K pull-down resistor is a miniscule resistance in the string.  
>
>Next, I need to source exactly 1 mA and observe the result.  I may have two 
>identical meters that read low.  Since the meter is used for HV and Ig, then 
>grid current is probably reading a bit low.  Recall that my Alpha 70V uses the 
>same components as the 70A, yet metering in the 70V's HV position agrees with 
>the Fluke's HV probe.
>
>By the way, with the meter at 4/5 scale for 4KV of HV, that results in 0.64 
>watt of 1-meg resistor heat dissipation.  It looks like Alpha used 1-watt/1% 
>metal film resistors.  My change brought the cold-end resistor in the string 
>down to 500K from 1-meg.  The computed dissipation from that resistor is 0.32 
>watt.  I used a 1/2 watt/1% metal film resistor, slightly elevated from the 
>PCB.  
>
>Paul, W9AC
>
>-----Original Message-----
>From: MU 4CX250B [mailto:4cx250b@miamioh.edu] 
>Sent: Thursday, January 19, 2017 4:46 PM
>To: Paul Christensen <w9ac@arrl.net>
>Cc: amps@contesting.com
>Subject: Re: [Amps] Alpha Seventy HV Meter Readings
>
>Paul, your method of measuring internal resistance of the meter is just fine, 
>though it's easier just to use a DMM and measure the resistance directly. I 
>imagine you have a fluke DMM and these normally provide exactly 1.000mA in the 
>resistance mode. Actually, you're killing two birds with one stone because you 
>can see if your panel meter reads full scale.
>73,
>Jim w8zr
>
>Sent from my iPhone
>
>> On Jan 19, 2017, at 12:12 PM, Paul Christensen <w9ac@arrl.net> wrote:
>>
>> Here's a quick update.  The math worked and the replacement resistor 
>> value of 550K results in a HV reading of 4KV.  This matches a Fluke DMM with 
>> HV
>> probe.    The new HV meter divider string is now 4.55 Meg, slightly reduced
>> from the 5 meg design.
>>
>> As previously indicated, the multimeter is a Modutec 1.0 mA DC 
>> movement.  I decided to make the effort and measure its internal DC 
>> resistance.  For the measurement, I first selected a series R and 
>> applied a few DC volts from a bench power supply.  The supply voltage 
>> was increased until the meter read full scale (i.e., 1.0 mA DC).  
>> Next, I shunted the meter terminals with a 2K pot as a rheostat and adjusted 
>> it until the meter read exactly 1/2 scale.
>> At that point, current is evenly divided between the meter coil and 
>> rheostat.  Finally, I removed the rheostat from the circuit and 
>> measured its resulting resistance.  The answer is 32 ohms.  That 32 
>> ohms consists of the meter coil and any other internal resistance inside the 
>> meter enclosure.
>> So, terminal-to-terminal, DC resistance is 32 ohms.
>>
>> Back to the Alpha 70A: In addition to the original five, 1-meg HV 
>> metering divider resistors, a 15K resistor shunts the meter terminals 
>> when the multimeter is in the HV position.  At least with this 
>> amplifier, the 15K resistor is definitely NOT being used to sample current 
>> for the HV reading.
>> The resistor is well more than 10x the meter's internal resistance.  I 
>> again verified HV multimeter accuracy by comparing results with the 
>> 15K resistor in and out of the circuit.  As expected, there's little 
>> change in deflection since the meter's internal resistance is swamping the 
>> 15K shunt resistor.
>>
>> In looking at other amplifier schematics from Ameritron, Heath and 
>> others, most use the same HV metering configuration: the multimeter 
>> coil is shunted with a resistor when the multimeter switch is in the 
>> HV position.  Now, it's possible that in those amplifiers that the 
>> resistor may be used as a sample which has an additional benefit of 
>> stabilizing readings -- but only IF the meter coil has a high internal 
>> DC resistance that approaches the value of the shunt.
>>
>> In the Alpha 70 series, the 15K meter shunt in the HV position is 
>> performing only one function:  The resistor is floating-down 4KV of 
>> high voltage that would otherwise be present at the moment the 
>> multimeter switch is engaged in the HV position.  Otherwise, with no 
>> meter current, the full 4KV supply potential appears on the multimeter 
>> switch, which may lead to arcing in addition to it being a safety 
>> concern.  Well, it's already a concern in an openly exposed amp.  But 
>> few folks would intuitively think that the full HV potential could 
>> appear on a small multi-meter switch.  With phenolic used as the 
>> insulating material on most multimeter switches, then all the more 
>> reason to have the resistor in place.  With the shunt resistor in 
>> place on the HV supply side, that level is brought safely down on the cold 
>> end of the HV divider string.
>>
>> This is probably way more than anyone wants to read, but I wanted to 
>> close the loop with my findings and report a solution that now results 
>> in accurate HV readings.
>>
>> Paul, W9AC
>>
>>
>
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