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[Amps] "Best" limit indicators for multi-turn, shaft-driven gadgetry

To: Amps@contesting.com
Subject: [Amps] "Best" limit indicators for multi-turn, shaft-driven gadgetry
From: Jim Barber <audioguy@q.com>
Reply-to: audioguy@q.com
Date: Sun, 07 Aug 2011 14:45:05 -0700
List-post: <amps@contesting.com">mailto:amps@contesting.com>
I've reached the point where I need to decide whether or not to make my 
YC156 project amp "remote". Because of other interests, I already have a 
good selection of larger stepper motors and drive electronics, and a 
good feel for how to put it all together.

What I don't have is a good, simple limit stop/reference concept for the 
vacuum caps and (possibly) roller inductor. I've used drive screws and 
leaf switches in the past, but don't like the mechanical sloppiness and 
complexity. I've also seen optical interruptors used in place of the 
leaf switches, but still don't like the mechanical complexity of the 
whole drive screw, platform and guide assembly.

My favorite candidate at the moment is a high-quality 10-turn pot in the 
timing belt path for each shaft, "gearing it down" so that (for example) 
a vacuum cap that rotates 13 turns end-to-end would run 8 or 9 turns at 
the pot shaft. Using regulated 5VDC, I could then apply the output of 
the (pot) divider to a 10-bit ADC. Note I already have ten 10-bit ADC 
inputs at each control processor, so that isn't as much of a 
complication as it might seem.

Any thoughts or suggestions?

Thanks,
Jim N7CXI

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