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Re: [Amps] 240V Outlet

To: <dhallam@rapidsys.com>, "Jim Brown" <jim@audiosystemsgroup.com>
Subject: Re: [Amps] 240V Outlet
From: "Paul Christensen" <w9ac@arrl.net>
Date: Sun, 9 Aug 2009 14:32:14 -0400
List-post: <amps@contesting.com">mailto:amps@contesting.com>
> Well, the Johnson 2000 PS is an example of old construction.  The
> neutral is connect to the chassis and the 120V circuits are wired
> between one hot phase and the chassis so you have to make sure you have
> a good ground connection.

That's a problem and needs correction.  It wasn't a safe design practice in 
1955 and it's just as much a safety concern in 2009.   Here's why: If the 
current-carrying neutral+ground lead faults with a lift between the amp and 
servicing load center (i.e., breaker panel), then the amp's 120VAC circuit 
will find a conduction path through anything that's grounded, including RCA, 
BNC, SO-239 connectors, a grounded mic -- and even a grounded operator.

Steps toward the correct solution require the following:

(1) Lift the neutral connection in the amp/PS and elevate it above chassis 
ground;
(2) Dispense with the old 3-wire power cord and replace it with a 4-wire 
cord of suitable AWG size.  Connect the L1, L2, N, and G wires to the new 
power cable;
(3) Terminate the power cable with a new 4-wire plug of suitable 
current-carrying capacity; and
(4) This is the hard part.  Run new 4-wire service of appropriate AWG size 
between the servicing load center to the shack.

One benefit of running 4-wire service to the shack is that it allows the op 
to safely run any of the older amps with appropriate modification, including 
the Alpha 70/77 series, Henry, and as you've discovered, Johnson as well as 
others.

The usual safety disclaimers apply.  If you're unsure about performing these 
changes yourself, consult with someone who understands the needed changes in 
the amp/PS, and also consult with a licensed electrician to perform the load 
center to shack portion of the change.

Paul, W9AC

     . 

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