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[Amps] EB104 600W HF amplifier questions

To: amps@contesting.com
Subject: [Amps] EB104 600W HF amplifier questions
From: "Matt Tucker" <mail4tucker@gmail.com>
Date: Sun, 3 Feb 2008 18:48:23 -0800
List-post: <mailto:amps@contesting.com>
Hello, I have three EB104 "kits" from Communication Concepts coming.
A friend and I are are building them (one for his Dad).  I have been
studying web pages related to the Granberg EB104 amp and the necessary
surrounding components.  This is my first RF project although I am no
stranger to homebrew electronics projects.  Here are a few questions.

Swamping Resistor:
I looked at the Ameritron ALS-600 schematic since it is based on the
same Granberg application notes.  They use what I have seen described
as a swamping resistor (35 ohms, 50W) on the input of the amplifier
(in series with the input transformer) to knock down the amplitude of
the incoming signal.  I would also like to make the amp less sensitive
since I believe it only takes about 10W to drive the amp to full
power.  The resistor obviously drops voltage across it when
transmitting, but it seems like a pi or T network should be used to
keep the input/output Z at 50 ohms.  Is this just a case where it was
cheaper to do it this way than use a pi, or is there a reason for it?

Output filter:
I like the idea of using a diplexer instead of a basic low pass filter
since you can burn up a lot of the harmonics by sending it through a
high pass filter and into a 50ohm power resistor.  K6IF has a circuit
board on his 1500W EB104 based page
http://www.k6if.com/ssamp/page6.html   The circuit board PCB file is
Express PCBs software (which I am familiar with) and it would be nice
to order several boards to make filter building easy.  Has anybody
used his filter board or have any comments on it?

Power:
I am not sure how to determine how large of transformer is needed for
the job.  If the amp was producing sine waves all day, I would
probably want to assume 600W @ 50% efficiency so a >1200kV
transformer.  But the main use (voice) has a very low average power
with peaks reaching 600W so is a 800KV to 1000KV transformer about
right?  Toroid of Maryland has a 820KV toroid that will give me right
about 50V (of course the nice thing about a toroid is you can always
drop or add a few volts by adding a few turns).

Thanks,
Matt
N6EAJ
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