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[Amps] Drake L4B/8877 Retrofit Problem

To: amps@contesting.com
Subject: [Amps] Drake L4B/8877 Retrofit Problem
From: "w2cqm@juno.com" <w2cqm@juno.com>
Date: Mon, 10 Dec 2007 23:47:21 GMT
List-post: <mailto:amps@contesting.com>

Perhaps some of the Amps Reflector experts out there can help with an amplifier 
construction project problem!  Recently completed the fourth in a series of  
similarly constructed Drake L4B/8877 retrofits. All have upgraded,  Hipersil, 
step start,  higher voltage supplies.  All the projects utilized basically the  
OEM Drake bandswitch tank circuit components and to this point have been well 
worth the effort making 2200w output.  Unfortunately, the last one is giving me 
grief. On the 40/80m band, I?m unable to load beyond the 600w output  range 
(10w of drive) without experiencing RF ?fireworks? in the plate tune capacitor. 
This plate cap  was replaced with a wide spaced, heavy duty unit   because the 
original Drake cap  initially exhibited the same characteristics;  and I 
thought the replacement  would solve the problem. Didn?t help!  I?m able to 
Variac control the plate voltage and the problem appears not to be voltage 
initiated. Oddly, on 20m, the amp  (4+KV plate voltage) develops 1800w output 
(Bird Meter/dummy load)   without a whimper with only 30w of drive. To address 
the problem,  I tried a variety of parasitic choke combinations from no choke, 
?U? shaped, and the typical coil/resistor combination (all with 50ohm 
non-inductive  resistors). The latter  style did help only slightly until a 
higher level of output was tried.  I substituted a single 1000pFd blocking 
capacitor for a pair of parallel 1000pFd units with somewhat better results.  
However, tuning remains critical  on the lower bands and output  remains about 
the 600 watt level with accompanying   flashing.  RF ?fireworks?  manifest 
itself  within the confines of  plate tune  capacitor. The flashing is   either 
plate to plate or plate to ground and usually never in the same location. In 
this installation, I used the Drake HV plate choke since my custom wound  1?  
porcelain units  have essentially the  same configuration and electrical 
characteristics.  Apparently the stable/unstable boundary line is very critical 
and really hasn?t changed much with any of the component changes. Incidentally, 
higher output can be achieved on the lower bands but only with fast  tune/load 
capacitor combinations and lots of unsettling flashes and noise. Not a 
comfortable scenario especially with the price of a replacement tube.  Meshing 
of the capacitor plates are all normal for the three bands tested. I have 
several spare tubes but did not make any substitutions as yet. When I regain 
some motivation, I plan to pad the plate tune cap with small increments of 
capacitance but the outcome is uncertain. I?ve already prepared a posting for a 
0-300 pFd vacuum variable. That may or may not help but at this point I?m at a 
loss.  Incidentally the positioning of all the components are close clustered 
so the typical caveats have been addressed.  After reading my abbreviated tale 
of  tribulation, is there anyone out there who may  recognize where I may focus 
 next?  Any help would be appreciated. I sense I?m close to getting the old gal 
up and running.  For the Drake purists,  I exercised extreme care  to keep the 
amplifier  OEM so it appears to be a factory stock unit.   Regards, Ron W2CQM/3 
       
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