amps-request@contesting.com said the following on 7/8/2007 7:01 PM:
{snip}
> Date: Sun, 8 Jul 2007 22:00:58 -0400
> From: "Paul Christensen" <w9ac@arrl.net>
> Subject: Re: [Amps] Transformer question
> To: "Amps Amps" <amps@contesting.com>
> Message-ID: <00ee01c7c1cc$fed353a0$063ca8c0@Dorm>
> Content-Type: text/plain; format=flowed; charset="iso-8859-1";
> reply-type=original
>
>> So then you are trying to convince us that anyone who has
>> a 240V dryer, range, AC, Air Compressor or similar device
>> with the neutral tied to the ground at the wall outlet and
>> at the device has a safety issue.>
>
> Carl,
>
> That's correct and not just for appliances. Here's one real world potential
> problem: If a 120V blower is used in a 240 VAC amp (e.g., older Alpha &
> Henry), and one lead of the blower is connected to chassis as the neutral +
> ground connection -- and if the neutral opens, current for the blower will
> find its way to the load center through your grounded RCA, SO-239, BNC, or
> any other chassis-grounded connector.
>
> These amps call for 4-wire service (L1, L2, N, G) and not just 3-wire (L1,
> L2, G). The current for the 120VAC portion of the circuit must flow only on
> the neutral and not the ground. What is counter-intuitive for most people
> is that since ground and neutral are correctly tied together at one place -
> the service entrance, that it's tempting to treat one as the other and
> ignore the purpose of the neutral and ground and why they must be treated
> differently at the equipment end.
>
> Certainly, an amp will work fine when the neutral and ground is tied
> together. Want evidence? Thousands of Alpha 70, 77 and 77Dx/Sx amps were
> wired this way from the factory and thousands are still being used in away
> that violate NEC: What's really scary is the vast majority of ops using
> these amps are using only the electrical outlet ground lead and not a
> separate neutral. In these cases, all 120 VAC current for the blower is
> routed down the ground lead. But as long as that return lead for the
> blower is tied to the chassis, current is flowing through all kinds of paths
> you may never have dreamed of. The only thing that keeps these amps from
> causing harm to the operator is that generally the Z is low enough through
> the electrical outlet ground that little return current is flowing though
> the panel BNC, RF, and RCA panel connectors.
>
> In all fairness to Alpha's legacy, I suspect these older amps were
> manufactured prior to strict integration of NEC and related local codes.
> For these amps there are two options: (i) replace the blower with a 240VAC
> unit; or (ii) separate ground and neutral. On Alpha amps, option (ii) is
> very easy as the disconnect between ground and neutral can be made external
> to the amp on the Cinch-Jones power plug. The big headache with this option
> is that it requires a 4-wire cable pull into the shack. Both of my Alpha
> 70-series amps were changed this way without having to touch a single
> cabinet screw. For any new shack wiring, I strongly suggest installing
> 4-wire cabling to cover your bases now, and in the future.
>
> This discussion comes up frequently here on AMPS. A review of the archives
> will produce posts that tell the same story.
>
> Paul, W9AC
'---O=o=O---'
It is quite true that Neutral and the (Safety/Bonding/'Green-wire')
Ground should be isolated all the way back to the service entrance, and
that three-wire 208/220/240V is often what's available. How do we
reconcile this?
I just re-wired W6KA's Ameritron AL-811H (donated by a retiring member)
to be used in the Kaiser Permanente Walnut Center EOC Radio Room in
Pasadena CA, with the Club's Kenwood TS-850S or the KP TS-440S as a
backup HF rig to the new IC-756ProIII and PW-1. The room has 208V
(two-of-three phases) on NEMA L6-20 Twist-Lock(TM) three-wire outlets,
and the IC-PW1 is wired the same way.
The trick with relatively small internal 120V loads like fans/blowers
and 12V relay power supplies etc., is to place them across half the
primary (whether the inlet is wired for 100/110/120 or 220/240, these
stay behind the jumpers) - think of it as an autotransformer, from
whatever input to 120VAC. Thus there is no neutral connection to the
Green-wire Ground, and no violation.
I just suspect that many input-flexible appliances with 120V accessories
have a similar arrangement.
--
'---O=o=O---'
73, Phil Barnes-Roberts WA6DZS < mailto:pbarnrob at acm dot org >
The cure for boredom is curiosity. There is no cure for curiosity.
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