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RE: [BULK] - [Amps] Convert Heathkit SB-220 to 50Mhz

To: Steve Katz <stevek@jmr.com>,"'Manuel \"Teknik forumet\"'" <manuel@limmared.nu>
Subject: RE: [BULK] - [Amps] Convert Heathkit SB-220 to 50Mhz
From: "David A. Pruett" <k8cc@comcast.net>
Date: Thu, 22 Apr 2004 23:39:50 -0400
List-post: <mailto:amps@contesting.com>
Back in 1992 I converted an SB-220 to 50 MHz following much the same path as WB2WIK. However, I was able to achieve much the same result with less-intrusive mods. 100W of drive from an IC-756 yielded 1000W out on a Bird 43, the efficiency seemed reasonable and the tubes ran pretty cool.

Here's what I did:

- Replaced the original Johnson tuning cap with a 55 pF version from the same family. The cap mounted to the original front mounting hole in the chassis, and I drilled another 5/32" hole for the rear mount.

- The original load capacitor was retained.

- Removed the 10/15 tank coil and replaced it with 1-3/4 turns of 3/16" tubing, 1-1/2" inside diameter.

- Set the bandswitch to "10M", which bypasses the 80-20 tank coil.

- Replaced the parasitic suppressors with similar ones but with only 1-1/2 turns.

- Plate choke was left stock.

- Rather than ripping out the input network, I simply disconnected both coax coming from the input (from the T/R relay) and from the output (tubes) and tie-wrapped them out of the way. I then built a pi-network out of the QST article using a slug tuned coil and a couple of mica capacitors. Got lucky - 1:1 input SWR first try.

In 1997, I needed an amp for an HF contesting trip to WP3, so since I had no 6M antennas in the air at the time decided to convert the amp back to HF. This took all of about an hour, consisting of re-installing the original plate tune cap, 10/15 tank coil and parasitic suppressors, then removing the 50 MHz input network and re-connecting the original bandswitched input network.

A year or so later, KE9I was looking for a SB-220 to convert to 6M so I re-did the conversion and sold the amp to him, so the design should be reproducable.

Back when I had a personal web page, I had this all documented on-line. I do have a .PDF file detailing the whole thing with pictures. It's about a 600K file, and I'd be glad to share it with anyone who can handle such a file.

Dave/K8CC


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