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Re: [Amps] SB-220 flash over in power supply

To: "amps@contesting.com" <amps@contesting.com>
Subject: Re: [Amps] SB-220 flash over in power supply
From: "Dave G. ve9cb@rac.ca" <ve9cb@rac.ca>
Reply-to: "Dave G. ve9cb@rac.ca" <ve9cb@rac.ca>
Date: Sat, 14 Dec 2019 04:12:31 +0000 (UTC)
List-post: <mailto:amps@contesting.com>
 Hello all:

I am looking for some advice on some arcing I am seeing in the B+ supply of my 
Heathkit SB-220.
I never used the amplifier before I bought it at a flea market in Spring 2019.
I have modified the amp to add 160m, following Rick Measures' (AG6K) excellent 
article in January 1989 QST.  Among the many things I did ti the amp, I 
replaced the stock Heathkit plate choke with the plate choke used in Ameriton 
amplifiers (part number 10-15197.  I thought was a better way than to winding 
my own choke.   
I now get 600w out of the amp on 160m with about 80w of drive on the Low B+ 
position (2kV).  I run the amp from a 110vac, rather than 220vac.  It will 
ultimately be used in a remote location where only 110vac is available.    
While keying in CW. I see sparks and flash-overs about 25% of the time. These 
flash-overs are between the leads of the filter caps in the B+ supply and the 
chassis wall of the amplifier.   
I suspect stray RF is the culprit.  I believe the Ameritron plate choke is 
sufficient, because it is used in all Ameritron amps that include 160m.  
So, what should I do to eliminate this arcing?  Would adding a layer of 
insulation on the interior wall of the chassis opposite the filter caps be 
enough?  Is this just applying a band-aid to cover up a more serious problem?
I have not tested the amp on other bands to see if it happens there, too.  The 
primary use of this amp will be for CQ 160m CW contest operations from Labrador 
(VO2).  
73,
Dave VE9CB
   
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