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Re: [TowerTalk] Test Fixture for Common Mode Chokes

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Test Fixture for Common Mode Chokes
From: Jim Brown <jim@audiosystemsgroup.com>
Reply-to: jim@audiosystemsgroup.com
Date: Fri, 23 Jan 2026 14:58:37 -0800
List-post: <mailto:towertalk@contesting.com>
I haven't studied David's video, but I consider G3TXQ's test fixture to be as good as it gets. W6GJB built one for me that mimics it.

Common mode chokes MUST be measured as a parallel resonant circuit, with "zero-length leads," as one of my EE profs put it, and the fixture must be calibrated at the tips of the alligator clips that connect to the choke, with those leads physically placed as they would be to connect to the DUT. Because Z at resonance is so high, both stray (parasitic) capacitance and inductance of the test fixture move the resonance. I calibrate the fixture using a very short and thick "short,' and an SMT 1% 50 ohm resistor with short leads soldered on.

My only fault with Steve's work, and it is a critical one, is that his choke designs failed to take manufacturing tolerances into account. The problem with that is that the NiZn materials have such high Qs compared to Fair-Rite's #31 material, which is a very special MnZn material, whose characteristics DO allow repeatable designs IF those tolerances are taken into account. My designs were done after measuring nearly 100 #31 cores, selecting four at the limits of their complex characteristics. When I did the same with 40 #52 cores, purchased over a month or two from four franchised industrial vendors in lots of 10, I could not repeat his designs.

73, Jim K9YC

On 1/23/2026 1:47 PM, Tony Brock-Fisher via TowerTalk wrote:
I think there are issues with that, and I previously always did it according to G3TXQ (SK) method:

http://www.karinya.net/g3txq/chokes/s21.pdf



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