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Re: [TowerTalk] [TOWERTALK] INSTALLING SURGE ARRESTOR ON A COPPER PLATE

To: towertalk@contesting.com
Subject: Re: [TowerTalk] [TOWERTALK] INSTALLING SURGE ARRESTOR ON A COPPER PLATE
From: jimlux <jimlux@earthlink.net>
Date: Wed, 3 Apr 2019 15:38:55 -0700
List-post: <mailto:towertalk@contesting.com>
On 4/3/19 1:24 PM, john@kk9a.com wrote:
Aluminum and copper are not real apart on the galvanic table. Stainless
steel and aluminum are a much worse combination. I would use conductive
grease such as Penetrox between the Array Solutions device and your
plate and simply bolt them together. I have copper and aluminum
connected together in my ground system and I have not seen any issues.


Not to mention millions of electrical connections in standard electrical wiring. The ground/neutral bar in the circuit breaker box is usually alumimum, and there's all those copper wires clamped in it. And, using wire-nuts or crimped connections to join copper and aluminum wires.


The key thing is to avoid something where temperature cycling causes it to loosen - you need enough clamping force that when they grow and shrink, they stay together.

The bad thing about aluminum wiring in houses was the cost driven change to steel terminal screws (from brass) at the same time as aluminum was rolled out for the wiring.

CTE (ppm/C)
Steel   11-12
Aluminum 21-23
Copper 16-17
Brass 18-19

So, with either a copper or aluminum wire under a brass screw, the CTEs aren't too far different, but going to an aluminum wire under a steel screw, you've got a much larger range. and if the steel screw isn't super tight, when things shrink, the aluminum shrinks more than the steel and the contact gets loose.

You *can* do steel to clamp aluminum and/or copper - You just need to have enough force that in the cold state, there's still contact (you're relying on the stretchyness in the bolt and the squishyness of the copper or aluminum. A large high strength stiff bolt is exactly the wrong thing here.


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