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[Towertalk] New Rotator In Place; Mast Now Binds

To: <towertalk@contesting.com>
Subject: [Towertalk] New Rotator In Place; Mast Now Binds
From: rhodes@evertek.net (Jim Rhodes)
Date: Wed, 04 Dec 2002 01:48:40 -0600
Also remember to tighten the mast clamp first, the rotator to plate bolts 
next & the plate to tower clamps last. Less chance of getting things 
knocked back out of alignment.

At 01:19 PM 12/3/02, kk9a@arrl.net wrote:
>It sounds like you have to shim your rotor.  You should measure your mast
>diameter and install the appropriate shim. I'm not sure why Hy-Gain rotors
>are designed for a 2.062" mast.  I would not change the top section just
>because it's binding.  It sounds like you have enough clearance and without
>knowing your antenna load I see no reason for anyone to recommend a bearing.
>You should also check the rotor plate to be sure that's it's level and that
>the holes are centered.   The lower you mount the plate the less line up
>problems you will have.
>
>John
>
>----- Original Message -----
>From: "Dale L Martin" <kg5u@hal-pc.org>
>To: "TowerTalk Reflector" <towertalk@contesting.com>
>Sent: Tuesday, December 03, 2002 17:35
>Subject: [Towertalk] New Rotator In Place; Mast Now Binds
>
>
>
>Yesterday afternoon, I replaced my old HAM-M with a HAM-IV recently returned
>from getting serviced.
>
>The M was showing some signs of age and it has been some years since it was
>last overhauled.
>
>On checking out the rotation of the new rotator on the tower, it swung from
>North through East to South.  When swinging back the other way, rotation
>stopped at East.  I was finally able 'ooch' the rotator through to about NNE
>where it resumed normal rotation speed.  (The rotator worked perfectly on
>the test bench, by the way.)
>
>I moved the rotator back to South through East then back up to East where it
>stopped.  I went up the tower (Rohn 25G, pointy top) to check things out.
>It looked like the mast was against one side of the bottom of the pointy top
>mast guide.  When I had installed the rotator, I left the rotator base
>mounting bolts loose.  I then tightened them up AFTER tightening the mast
>clamp--from something I read on the TT reflector.
>
>With the rotator on East, the rotator portion of the mast clamp is on the
>West side of the rotator where the mast seems to be tight against the pointy
>top guide.  Is shimming the mast in the clamp a workable solution for this?
>
>If I shim it such that the mast now clears the bottom of the guide by a
>little bit where it's now binding, will I just move the binding point or
>will there likely be enough clearance between the mast and the guide to
>rotate freely?  I didn't measure it, but it looks like there's about a
>3/16-1/4" of clearance on the other side of the mast from where it contacts
>the guide.
>
>Comments/Suggestions?
>
>Of course, today's weather forecast is thunderstorms, high winds, cooling
>temps.
>
>73,
>dale, kg5u
>
>
>
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>
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>888-333-9041 for additional information.
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Jim Rhodes K0XU
jim@rhodesend.net


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