Pete, Heath used two different close spaced Tune caps. The original was
a Johnson/Cardwell and the later a cost reduced OEP which is now part of
MFJ.
I'd think about replacing or repairing that "popper" before something
bad happens.
The Johnson is not repairable but the OEP is as its an erector set
construction and plates from the same series are all interchangable. The
OEP plates are not tumbled to the same finish level as Johnson are are
more prone to zapping.
Either brand is drop in swap.
If you install a 10-12pf 1 KV SM or a 3-5KV doorknob directly across the
40-20M switch contacts it will act as a snubber to reduce the HV caused
by the shorted turn effect. The extra C will affect tuning on 10M and
stretching the coil spacing a small amount may be necessary.
Carl
KM1H
----- Original Message -----
From: "Pete Smith" <n4zr@contesting.com>
To: "'Amps'" <amps@contesting.com>
Sent: Saturday, February 07, 2009 6:57 AM
Subject: Re: [Amps] SB-220's, 3-500's, some history
> FWIW, W8JI said that early SB-220s had closer-spaced tuning caps, so
> if any
> arcing was to occur it would happen there. Later model 220s and 221s,
> he
> said, had wider tune cap spacing, which made the bandswitches the weak
> link. My early SB-220 seems to be doing fine despite heavy contest
> use for
> a decade, plus the inevitable 4AM mistakes. I get an occasional "pop"
> from
> the tuning cap, but that's been benign so far.
>
> 73, Pete N4ZR
> At 06:45 AM 2/7/2009, Peter Voelpel wrote:
>>Yes, something which did well at 100W AM (400W PEP) will do fine at
>>600-700W
>>PEP if the antenna is low SWR and the tank properly tuned.
>>The many toasted contacts clearly show its being on the edge.
>>
>>73
>>Peter
>>
>>-----Original Message-----
>>From: Carl [mailto:km1h@jeremy.mv.com]
>>Sent: Samstag, 7. Februar 2009 01:36
>>To: Peter Voelpel; 'Amps'
>>Subject: Re: [Amps] SB-220's, 3-500's, some history
>>
>>Its the same construction as the AL-80 series and better than the
>>AL-811
>>crap.
>>
>>It was also used in many other 1000W CW input amps of the past. When
>>the USA
>>went to a 1500W output the Centralab JV-9000 series came into use and
>>is
>>what is most used today under an Electroswitch number.
>>
>>Carl
>>KM1H
>>
>>
>>----- Original Message -----
>>From: "Peter Voelpel" <df3kv@t-online.de>
>>To: "'Amps'" <amps@contesting.com>
>>Sent: Friday, February 06, 2009 3:44 PM
>>Subject: Re: [Amps] SB-220's, 3-500's, some history
>>
>>
>> > The band switch of the SB-220 looks to me as one of a 100W
>> > transmitter
>> > from
>> > the 60s.
>> >
>> > 73
>> > Peter
>> >
>> > -----Original Message-----
>> > From: amps-bounces@contesting.com
>> > [mailto:amps-bounces@contesting.com]
>> > On
>> > Behalf Of gudguyham@aol.com
>> > Sent: Freitag, 6. Februar 2009 20:51
>> > To: km1h@jeremy.mv.com; amps@contesting.com
>> > Subject: Re: [Amps] SB-220's, 3-500's, some history
>> >
>> > Carl et al, not an adervetisment by any means.? What prompted this
>> > writing
>> > was the awareness of the insane prices that are being paid for
>> > Sb-220
>> > amps
>> > particularly on EBAY for these amps that many can't say even work.?
>> > I
>> > have
>> > heard horror stories about those paying high prices for even dead
>> > amps.? I
>> > just wanted to enlighten the newbies who I feel are the ones
>> > pumping
>> > up the
>> > price on them and don't know the pitfalls.? There "should" be more
>> > accountablity by the sellers of some of this junk, but you will
>> > notice
>> > that
>> > most every amp on EBAY comes with a disclaimer and a "all sales
>> > final"
>> > slogan.? There was a time when a ham's "word" meant something, but
>> > not
>> > anymore.? EBAY is a dumping grounds.? So I figured if buyers knew
>> > the
>> > pitfalls etc, they might? be able to put the pressure on the
>> > sellers
>> > to
>> > assure them that "at least" you might be getting an amp with a good
>> > bandswitch.? When you consider the odds that you agreed with me on,
>> > there is
>> > good chance one will get a bummer amp.? Th ey can look clean as a
>> > whistle
>> > trust me, but that band switch could be toast.? Fortunately for US
>> > Carl it
>> > doesn't matter too much.? I have had better luck on the other
>> > buying
>> > venues
>> > where seller responsiblity is at a higher standard, but I have
>> > STILL
>> > been
>> > burned there too.? I haven't seen as many Drake L4 amps, but I
>> > assure
>> > you I
>> > have seen more than most, and I have never seen a bad band switch
>> > on
>> > an L4,
>> > L4B.? For use an an HF amp, I would take an L4B over an Sb-220 any
>> > day
>> > especially in the used market.? You can almost bet the band switch
>> > will be
>> > good on one of them, but I would not bet the same on the Sb-220.?
>> > Please....DON'T ask me why the band switch contacts go south, the
>> > pit
>> > bulls
>> > have argued this point for decades, need I say more?? Suffice to
>> > say
>> > these
>> > are the facts regardless of the causes.? Lou
>> >
>> >
>> > -----Original Message-----
>> > From: Carl <km1h@jeremy.mv.com>
>> > To: Gudguyham@aol.com; amps@contesting.com
>> > Sent: Fri, 6 Feb 2009 1:09 pm
>> > Subject: Re: [Amps] SB-220's, 3-500's, some history
>> >
>> >
>> > Nice advertisement Lou, business must be slow down there <G>?
>> > ?
>> > However with over 250 SB-220 family 6M conversions and many
>> > straight
>> > repairs
>> > since the 60's I concur with 99% of the observations.?
>> > ?
>> > All the Amperex are graphite and I have a NIB pair of the Eimac
>> > graphites in
>> > my tube collection as well as a pair of Russian prototype 3-600Z's
>> > there
>> > were never released to market.....they didnt work very well.?
>> > ?
>> > Meanwhile, back to work, finishing up a LK-800A 6M conversion.?
>> > ?
>> > Stay warm, I see global warming has frozen another elderly
>> > homeowner.?
>> > ?
>> > Carl?
>> > KM1H?
>> > ?
>> > ----- Original Message ----- From: <Gudguyham@aol.com>?
>> > To: <amps@contesting.com>?
>> > Sent: Friday, February 06, 2009 8:33 AM?
>> > Subject: [Amps] SB-220's, 3-500's, some history?
>> > ?
>> >> Unlike many hams who could count on one hand how many SB-220 amps
>> >> they >
>> > have?
>> >> owned in a life time, some have to go to their feet to keep score.
>> >> >
>> >> Well,
>> > I?
>> >> am now starting to count hairs on my head and thankfully I have
>> >> not >
>> > experienced?
>> >> Alopecia quite yet. All kidding aside, I have had HUNDREDS of
>> >> Sb-220
>> >> >
>> > amps?
>> >> though here on my bench in the last 12 years. I have also seen all
>> >> >
>> >> the
>> > sets?
>> >> of 3-500 tubes that were in them as well. Beginning with the
>> >> SB-220,?
>> >> statistically the average used SB-220 has at least one burned or >
>> > vaporized band?
>> >> switch contact!! I would venture to say that 7 out of every 10
>> >> amps I
>> >> >
>> > have seen?
>> >> have a bad contact. That is pretty bad odds. If you are looking to
>> >> >
>> >> buy
>> > an?
>> >> SB-220 you should be real concerned about this!! Often times if
>> >> the >
>> > contact?
>> >> is not vaporized that amp still works because the contacts are >
>> > redundant.?
>> >> Sometimes only one contact on one side is bad and on the other
>> >> side >
>> >> it
>> > is "OK".?
>> >> As soon as a high SWR is present or some mistuning, you'll here an
>> >> >
>> >> arc
>> > come?
>> >> from that contact. In the long run, if you use that band a lot, >
>> >> failure
>> > is?
>> >> close by. Those are pretty bad odds. The problem is it is very
>> >> hard >
>> >> to
>> > see?
>> >> the contacts on the switch and the inside contact is almost >
>> >> impossible?
>> >> without the use of a bright light and a dental type mirror. Most >
>> >> other
>> > problems?
>> >> are simple to fix, but this problem is a bummer. Keep this in
>> >> mind. >
>> >> OK,
>> > now?
>> >> for the 3-500's. The Sb-220 has been around for a long time, most
>> >> of
>> >> >
>> > them?
>> >> made around the time when we all used "load em up radio
>> >> transmitters"
>> >> >
>> > most of?
>> >> them were capable of over 100 watts output, some Drake and Swan
>> >> radios >
>> > put?
>> >> out 250 watts. Even the lower wattage radios did 160 to 180 watts
>> >> >
>> > output.?
>> >> You could kill a pair of 3-500's with this kind of power input >
>> >> levels.
>> > SO I?
>> >> have seen my share of weak tubes. As time went on and the usual >
>> >> solid
>> > state?
>> >> 100 watt radio was the norm, you would be hard pressed to destroy
>> >> a >
>> >> pair
>> > of?
>> >> 3-500's with only 100 watts drive in an SB-220. So the odds of >
>> >> getting a
>> > full?
>> >> output set of tubes in an Sb-220 is very high. I'd say in the 90 >
>> > percentile!!?
>> >> Well that's some good news. I have also seen many different types
>> >> >
>> >> of?
>> >> 3-500s. Eimacs, Amperex, and others, including the Chinese >
>> >> varieties.
>> > Eimac in?
>> >> the early and late 60's made a run of graphite tubes, they looked
>> >> >
>> > different?
>> >> inside, much like a Pagoda instead of the typical turbine fan
>> >> blade.
>> >> >
>> > Amperex?
>> >> tubes all looked like this. Not sure if all were graphite or not,
>> >> >
>> > however I?
>> >> have noticed in a small population of older tubes of this sort a >
>> > difference?
>> >> in bias requirements. Typically the standard 3-500 is self biased
>> >> at
>> >> >
>> > about?
>> >> 2500 volts or less and no additional bias voltage is required to >
>> >> lower
>> > the?
>> >> idle current to about the normal 180 to 200 mills. The Drake
>> >> L4.L4B >
>> >> had
>> > no?
>> >> additional bias voltage. The SB-220 with about 2900 volts on the >
>> >> plates
>> > has?
>> >> about 5 volts of bias which settles the tubes down to about 180
>> >> mills. >
>> > If you?
>> >> run the tubes beyond 3000 volts you will need 5+ volts of bias and
>> >> as
>> >> >
>> > high as?
>> >> 13v as in the Ameritron AL-82. Interestingly however, there was >
>> >> "some"
>> > and I?
>> >> have only seen very few old Eimac and Amperex 3-500 tubes that
>> >> seem >
>> >> to
>> > be?
>> >> self biased at 3000 volts and require no additional bias to lower
>> >> the
>> >> >
>> > idle?
>> >> current to 180 to 200 mills. At first when I encounter these
>> >> tubes, I
>> >> >
>> > thought?
>> >> they were bad since the idle current when biased at 5 volts is so
>> >> low, >
>> > but in?
>> >> the long run they are full output. I've used several Chinese brand
>> >> >
>> >> tubes
>> > in?
>> >> the past and I have always been pleased with them. Their
>> >> performance
>> >> > is
>> > right?
>> >> up there with the top brands. The Sb-220 itself had some
>> >> evolution, >
>> > there?
>> >> were 2 different types of loading variable caps used, the Sb-221
>> >> used
>> >> > a
>> > wider?
>> >> spaced tune cap. The Sb-221 did not have 10 meters unless it was >
>> >> built
>> > like?
>> >> anSB-220 in the beginning by the builder buying the "10 meter
>> >> kit". >
>> >> The?
>> >> Sb-221 as it is lacks a 10 meter contact on the band switch so it
>> >> is
>> >> > no
>> > simple?
>> >> "mod" to make one work on 10 meters. You'll need an extra contact
>> >> on
>> >> > the
>> > input?
>> >> switch as well and some input coils. They did due diligence on >
>> >> keeping
>> > the?
>> >> CB'ers from using this amp easily!! Ditto for the later HL-2200
>> >> amp.
>> >> > It
>> > has?
>> >> been a rewarding experience for me to have done these hundreds of
>> >> >
>> > autopsy's.?
>> >> I am getting to fell like the Dr. G. of Sb-220's. My morgue is
>> >> ever?
>> >> expanding. 73 Lou W1QJ?
>> >> **************Stay up to date on the latest news - from sports
>> >> scores
>> >> >
>> > to?
>> >> stocks and so much more.
>> >> (http://aol.com?ncid=emlcntaolcom00000022)?
>> >> _______________________________________________?
>> >> Amps mailing list?
>> >> Amps@contesting.com?
>> >> http://lists.contesting.com/mailman/listinfo/amps?
>> >> ?
>> >
>> > _______________________________________________
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>> >
>>
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