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[Amps] Re: White Smoke

To: "Harold B. Mandel" <ka1xo@juno.com>
Subject: [Amps] Re: White Smoke
From: R.Measures <r@somis.org>
Date: Sat, 28 Aug 2004 07:19:24 -0700
List-post: <mailto:amps@contesting.com>

On Aug 28, 2004, at 2:05 AM, Harold B. Mandel wrote:


Dear Rich,

Thanks for the reply.

ur welcome

The schematic of the xfmr, as supplied by PWD, shows the dual primary windings "side by side" (however vertically) with the associated pin-outs corresponding to the original ALPHA 77 transformer plug. This means that the uppermost winding has pin 6 on one side of the coil and pin 12 on the other, or lower side of the coil. The lower set of primary windings has pin 9 at the top and pins 7&10 both bonded to the lower coil wire.

This arrangement matches the pin out of the ALPHA xfmr plug
exactly, wherein the pins 9 & 12 are jumpered together for 240vac
service.

Before connecting any a.c., a resistance check was made to
verify continuity and lack of continuity between specific leads
just in case there was a primary-to-frame short, and to verify the
two primaries were indeed being connected correctly.

If a phase reversal occurred in winding the xfmr, the error was
embedded and the leads extended so that following the diagram
produced the damage.

(Yes, no, Maybe???)

Yes. The moral to the story is, to avoid smoke, put a 100w lightbulb in series with the mains when testing transformer Primary winding-phasing.


chers, Hal

Thanks, Hal


Doing a bench test of my new P.W.Dahl custom-wound filament transformer with no loads attached the breaker was on for under five seconds before the unit burned out.

        A small puff of white smoke, a nasty smell and now
a fried transformer.  All the connections matched the PWD
schematic and the voltage was as specified for the primary
windings. The transformer had dual 120-vac windings that
jumper together just like the original ALPHA xfmrs so
120 or 240 vac service could be selected.
-- Were the dual 120vac windings connected in-phase or out of phase?


Richard L. Measures, AG6K, 805.386.3734. www.somis.org

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